FUNCTION OF TOOL FEATURES FOR TURNING
SIDE CUTTING EDGE ANGLE (LEAD ANGLE)
Side cutting edge angle and corner angle lower impact load and effect feed force, back force, and chip thickness.
Effects of Side Cutting Edge Angle (Lead Angle)
- At the same feed rate, increasing the side cutting edge angle increases the chip
contact length and decreases chip thickness. As a result, the cutting force is
dispersed on a longer cutting edge and tool life is prolonged. (Refer to the chart.)
- Increasing the side cutting edge angle increases force a'. Thus, thin, long workpieces can suffer from bending.
- Increasing the side cutting edge angle decreases chip control.
- Increasing the side cutting edge angle decreases the chip thickness and increases chip width. Thus, breaking the chips is difficult.
When to Decrease Lead Angle |
- Finishing with small depth of cut.
- Thin, long workpieces.
- When the machine has poor rigidity.
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When to Increase Lead Angle |
- Hard workpieces which produce high cutting temperature.
- When roughing a large diameter workpiece.
- When the machine has high rigidity.
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