BACK |
Grade | Substrate | Coating Layer | ||
---|---|---|---|---|
Hardness (HRA) |
T.R.S (GPa) |
Composition | Thickness | |
MC5020 | 91.0 | 2.2 | TiCN-AI2O3-Ti Compound | Thick |
F7010 | 89.0 | 2.6 | TiCN-Al2O3-TiN | Thin |
FH7020 | 88.8 | 2.8 | TiCN-AI2O3-Ti Compound | Thick |
F7030 | 88.8 | 2.5 | TiCN-Al2O3-TiN | Thin |
MP8010 | 93.5 | 2.3 | (Al,Ti,Si)N | Thin |
MP9030 | 90.5 | 2.5 | (Al,Ti)N-Ti Compound | Thin |
VP15TF | 91.5 | 2.5 | (Al,Ti)N | Thin |
VP20RT | 90.5 | 2.5 | (Al,Ti)N | Thin |
VP30RT | 88.8 | 2.8 | (Al,Ti)N | Thin |
UP20M | 90.5 | 2.0 | TiN | Thin |
Tool | ASX445R16007F | |
---|---|---|
Insert (Grade) | SEMT13T3AGSN-JM (VP15TF) | |
Workpiece | ||
Component | Machine parts | |
Cutting Speed (m/min) |
200 | |
Feed per Tooth (mm/rev) |
0.27 | |
Depth of Cut (mm) |
3 | |
Coolant | Dry cutting | |
Result |
Tool | AHX640WR16016F | |
---|---|---|
Insert (Grade) | NNMU200608ZEN-MK (MC5020) | |
Workpiece | ||
Component | Cylinder blook | |
Cutting Speed (m/min) |
155 | |
Feed per Tooth (mm/rev) |
0.32 | |
Depth of Cut (mm) |
3 – 5 | |
Coolant | Dry Cutting | |
Result |
MC5020 showed 3 times longer tool life than the competitor’s grade without chipping occurring. |
Tool | BXD4000-063A05RA | |
---|---|---|
Insert (Grade) | XDGT1550PDFR-G04 (LC15TF) | |
Workpiece | ||
Revolution (min-1) | 5000 | |
Cutting Speed (m/min) | 1108 | |
Depth of Cut (mm) | 4 | |
Width of Cut (mm) | 1.5 | |
Feed per Tooth (mm/tooth) | 0.34 | |
Chip Discharge (cc/min) | 57 | |
Result |
LC15TF produced a superior surface finish compared to the competitors non-coated carbide grade that generated a dull surface finish. |
Tool | AHX640WR16016F | |
---|---|---|
Insert (Grade) | NNMU200608ZEN-MK (MC5020) | |
Workpiece | ||
Component | Machine parts | |
Cutting Speed (m/min) |
80 | |
Feed (mm/rev) |
0.1 | |
Results | Tool life doubled. |